40 Channel Multifunctional Hybrid Vehicle Battery Charge Discharge Testing System

Item No.: DSF2010-40
Input Power: AC200V~245V50/60HZ
Applicable Batteries: Lead-acid/Li-ion / Polymer / Ni-MH / Ni-Cd batteries
Con-Voltage Range: 1V-20V
Current Output: 0.5A-10A
Operation Method: Online
Communication Port: LAN
Channel No.: 40 channels
Description
DSF2010PRO-40 is suitable for capacity test, charging characteristic test, auto-cycle charge and discharge test, capacity grading and matching, balance maintenance, internal resistance test etc. of various Lithium, NiMH, NiCd, Lead-Acid Batteries. The device adopts fully isolation channel design, each channel is equipped with an independent efficient processor, which can independently charge and discharge, voltage balance, capacity and data calculation for each battery. DSF2010 isolation detection technology can determine the location of the fault cells without unpacking, replace it to repair the battery pack. It can balance charge and discharge the unbalanced battery pack to balance the battery and restore the battery pack to normal balance level. 

The device is integrated with Battery Temperature Monitoring System, work step switching and charging stop can be realized by setting the temperature to ensure accurate and safe battery testing & maintenance 

DSF2010-40 can perform one-time efficient and accurate testing and maintenance of battery packs within 40 modules or 40 strings at the same time. It is an ideal tool for testing and repairing batteries in electric vehicles and hybrid vehicles which is widely used for battery performance testing, maintenance, regeneration, rebuilding in automobile service industry.
 
    

Multiple testing systems connected to the same computer can be configured to form a testing cluster, thereby fulfilling the requirements for simultaneous testing and maintenance of a large number of battery packs.

 
 
Applicable Batteries:  

Lead-acid/Li-Ion/polymer/Ni-MH/Ni-Cd Batteries, etc.

Basic Functions
 
No. Descriptions
1 Charge
2 Discharge (Capacity measurement)
3 Auto-cycle charge discharge
4 Balance maintenance
5 Internal resistance test (DCIR)
6 Automatic matching of user-defined criteria
7 Test data analysis, comparison, exporting
8 Battery temperature monitoring, control and alarm
9 Parallel channel testing
10 Support battery series code scanning identification
 

Multiple Work Steps Enhancing Test Function 

Multiple work-steps can be invoked to satisfy diverse and specific testing requirements, thereby enhancing the functionality and versatility of the testing process.
MULTIPLE WORK-STEP
 
CC CHARGE   CV CHARGE   CC & CV CHARGE    CC DISCHARGE 
             
CC & CV DISCHARGE   CV DISCHARGE    CP DISCHARGE     CR DISCHARGE 
             
CYCLE    IDLE    STOP
 

 
Features
 

 Each channel is equipped with a dedicated processor to ensure a perfect level of capacity calculation, timing, voltage, and current control.

 Independent heat source channel, temperature control and speed regulation fan.

 All channel is under isolated test, it can directly test the modules of battery pack.

 The LED light indicates the running status, testing status, matching status, alarm status.

 Compatibility with the batteries of Lead-Acid, Lithium-Ion, Polymer, LiCoO, Ni-MH, NiCd, and so on.

Online test between computer and device, the setting and result are particular and plentiful,

With the work steps of Constant Current Discharge, Constant Power Discharge, Constant Resistance Discharge, Constant Current Charge, Constant Voltage Charge, Constant Current & Voltage Charge, Internal Resistance Test and Idle, etc.

Work step automatically switching.

The charge and discharge parameter can be customized, like charge voltage.

The matching can be processed, the test results can be matched according to the customized standard, and it can mark and display on the device. 

The recording function of the test process.

With 4 Y-axis (voltage, current, capacity, temperature) and a X-axis(time) curve drawing ability, and data report function. 

The color of the test status bar is customized, which makes it easy to check the test status of all devices when the number of tests is large.

Isolation channel battery temperature monitoring system.

Supports battery serial number scanning and input to facilitate battery data recording and tracking.

The system supports parallel channel testing, with a maximum parallel testing current of up to 80A.

 
Isolated Channel Design With Each Channel Operating Independently

 
Each channel is equipped with an independent and efficient processor that performs precise control and accurate calculations for its respective channel, thereby enhancing testing efficiency and ensuring data accuracy.

Modular Design & Simplified Maintenance

Modular design enables each channel to operate independently, and the number of channels can be customized according to specific requirements. After-sales maintenance is simplified and convenient, as repairs can be completed by simply replacing the faulty module.
 
 

Parallel Channel Testing

     
 Technical Specification 
 
Description: Multifunctional Hybrid Vehicle Battery Charge Discharge Testing System
Model No.: DSF2010-40
Applicable Batteries: Lithium/Ni-MH/Ni-Cd/Lead-acid Batteries
Input Voltage: AC 220V± 10% 50Hz/60Hz
Input Power: Full load 10.15KW (Maximum)
Channel No.: 40
Maximum batteries number to be tested 40 (Maximum at one time)
Channel Control Mode Independent control
Operation Methods Software
Data Display Software
High Voltage Insulation Between Channels AC1000V/2 min Normal
Voltage, Current, Temperature Test Sampling 6 core integrated cable connection
Noise < 76 dB
Host Computer Communication Method based on TCP/IP protocol
Test Report Output Method Excel
Server Disk Configuration >100GB
Server Operating System WINDOWS XP or above system with LAN port configuration
Communication Port LAN
IP Grade IP20
Product Size 80*45*120cm
(Subject to the actual size of the product)
Product Weight 170KG
(Subject to the actual weight of the product)
Parameter of Single Channel
Voltage Charge Constant Voltage Range: 1 V – 20 V adjustable
Discharge Cut-off Voltage Range: 1 V – 20 V adjustable
Tolerance: ± 0.02 V
Current Charge Current: 0.05 A – 10 A Adjustable
Discharge Current: 0.05 A – 10 A Adjustable
Charge Cut-off Current: 0.05A – 5 A
Tolerance: ± 0.02 A
Power Max. Output Power ( Single Channel ) 200 W
Data Recording Data Recording Conditions Time interval
  Voltage interval
  Current interval
Charge Charge Modes: Constant current charge
  Constant voltage charge
  Constant current & voltage charge
Charge Cut-off Conditions: Voltage, current, time, capacity,-△V,Temp, Temp Rising Rate.
Discharge Discharge Modes: Constant current discharge
  Constant voltage discharge
  Constant current & voltage discharge
  Constant power discharge
  Constant resistance discharge
Discharge Cut-off Conditions:  Voltage, current, time, capacity
Cycle Cycle Index: 1-5000times
Parallel Channel Testing Maximum parallel current output 80A
Protection Power-down protection
Reverse connection
Over-temperature protection
Over-voltage protection
Short-circuit protection
   
Equipment Work Ambient Conditions
Operation Ambient Temperature 0 ℃ - 40 ℃
Storage Temperature -10 ℃ - 50 ℃
Operation Ambient Humidity  70 % RH (No condensation)
Storage Ambient Humidity  80 % RH (No condensation)
 


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